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Lansub Technologies
High-voltage substation

Industries

Same twin, tuned to how your assets fail and where your capacity hides.

Digital Twin ships with physics models and workflows for asset classes across the energy value chain, configured per tenant rather than rebuilt per project. Each industry below links to the modules, equipment classes and reference twins it uses.

Transmission & renewables integrationWind, solar & storageThermal & hydro generationOil, gas & LNGMining
High-voltage transmission tower at dusk

01 · TSOs, ISOs, G&T cooperatives, transmission asset owners

Transmission & renewables integration

Congestion and curtailment on lines that are statically rated; slow, evidence-heavy uprating processes.

Modules

Line RatingsRating ForecastSituational AwarenessScenario StudioCompliance

Equipment classes

ACLineSegment (ACSR)PowerTransformerBreakerWeatherStation

Reference twins

  • Khavda Hybrid RE Park — PS-4 · Gujarat15 MW wind · 5.5 MWdc PV · 10 MW/20 MWh BESS · 45 MW peaker · 400 kV pooling

Use case · Uprate a congested 400 kV corridor without new steel

  1. 1Weather cells and line loading stream into the ratings engine; IEEE 738 solves conductor temperature per span every second.
  2. 2Ratings publish in real time with ±1σ uncertainty; the 0–240 h forecast feeds day-ahead planning.
  3. 3A CAPACITY_UNLOCK recommendation is raised when DLR exceeds static by a configurable margin, with expected MW and USD.
  4. 4The operator accepts in Action Center; a second approver signs off; the dispatch limit change is logged in the ledger.
  5. 5Realised value is booked from the hours the extra capacity was actually used — visible in Insights & ROI and Compliance.

Reference: up to 33 % additional capacity from software-only DLR; ≈ 56 % curtailment reduction in a UK demonstrator.

Operations — power & transmission scope
Operations — power & transmission scopeOperations — power & transmission scope
Live capture: Operations scoped to power & transmission — DLR headroom, alarms and open recommendation value on the network map.

Why it pays

up to 33%additional capacity from software-only DLR
≈ 56%curtailment reduction in a UK demonstrator
< 90 daysto advisory go-live on your telemetry

What changes for your team

  • Defensible ratings: every MW of headroom cites IEEE 738 / CIGRE 601 and its weather inputs
  • FERC 881-shaped evidence packs exported straight from the ledger
  • Capacity unlocked is booked as realised USD, not asserted
Digital Twin · 3D Site Twin · Khavda Hybrid RE Park — PS-4
Digital Twin · 3D Site Twin · Khavda Hybrid RE Park — PS-4Digital Twin · 3D Site Twin · Khavda Hybrid RE Park — PS-4
Live capture: 3D site twin of Khavda Hybrid RE Park — PS-4 (15 MW wind · 5.5 MWdc PV · 10 MW/20 MWh BESS · 45 MW peaker · 400 kV pooling) with equipment status and sensor pins.
Utility-scale wind farm

02 · IPPs, hybrid park operators, O&M providers

Wind, solar & storage

Alarm floods without foresight; performance loss hidden in averages; BESS thermal and state-of-health risk.

Modules

Fleet Health3D Site TwinInsights & ROIWork OrdersPlayback

Equipment classes

WindTurbinePhotovoltaicUnitBatteryUnitPowerTransformerInverter collector cables

Reference twins

  • Khavda Hybrid RE Park — PS-4 · Gujarat15 MW wind · 5.5 MWdc PV · 10 MW/20 MWh BESS · 45 MW peaker · 400 kV pooling
  • Bhadla Solar Park — Block 7 · Rajasthan4 × 3 MWdc bifacial trackers · 33/220 kV pooling

Use case · Catch a gearbox before it takes a turbine down

  1. 1Nacelle, gearbox and generator telemetry from the park SCADA streams into the twin.
  2. 2The physics engine compares output against the IEC 61400-12 power curve; health scoring applies ISO 10816 vibration zones.
  3. 3A streaming z-score anomaly on gearbox_temp_c triggers an INSPECTION recommendation (confidence 0.6+) with the expected avoided cost.
  4. 4A work order is created and dispatched to the site crew; the 3D twin shows the exact turbine and sensor.
  5. 5Closure and findings are recorded; the fleet health index and RUL update for the whole class.

Reference: 25 % less downtime and up to 5-year life extension with fleet predictive maintenance.

Fleet Health — renewables scope
Fleet Health — renewables scopeFleet Health — renewables scope
Live capture: Fleet Health scoped to wind, solar & storage — health index, RUL and anomaly ranking per turbine, inverter and rack.

Why it pays

25%less downtime with fleet predictive maintenance
up to 5 yrasset life extension
≥ 70%anomaly precision target confirmed by O&M

What changes for your team

  • IEC 61400-12 power-curve and ISO 10816 vibration baselines out of the box
  • Work orders drafted from anomalies with expected avoided cost
  • BESS thermal and state-of-health risk on the same screen as production
Digital Twin · 3D Site Twin · Bhadla Solar Park — Block 7
Digital Twin · 3D Site Twin · Bhadla Solar Park — Block 7Digital Twin · 3D Site Twin · Bhadla Solar Park — Block 7
Live capture: 3D site twin of Bhadla Solar Park — Block 7 (4 × 3 MWdc bifacial trackers · 33/220 kV pooling) with equipment status and sensor pins.
Hydroelectric dam and spillway

03 · Utilities and generating companies

Thermal & hydro generation

Heat-rate drift, blade creep and hydraulic wear discovered at outage; compliance evidence assembled by hand.

Modules

Fleet HealthAlarmsIncidentsReportsCompliance

Equipment classes

BoilerSteamTurbineGeneratorHydroUnitPenstockDam

Reference twins

  • Mundra Supercritical TPP · Gujarat2 × 660 MW supercritical units
  • Tehri Hydro Power Complex · Uttarakhand4 × 250 MW Francis · 1,000 MW PSP

Use case · Keep evidence for every excursion, automatically

  1. 1Boiler, turbine and generator tags with threshold alarms (hysteresis-gated) and per-tag data quality scores.
  2. 2Incidents are opened from alarms with SLA timers; playback reconstructs the twin state around the event.
  3. 3Reports and the compliance pack export the ledger entries, ratings and alarms for the audit window.

Outcome: compliance evidence assembled from the ledger rather than by hand; no more reconstructing timelines from historian exports.

Fleet Health — generation scope
Fleet Health — generation scopeFleet Health — generation scope
Live capture: Fleet Health across boilers, steam turbines, generators and hydro units — C57.91 ageing and ISO 10816 severity per unit.

Why it pays

100%of transformers with SCADA load get a health index
minutesto assemble an audit pack that took weeks by hand
1 ledgerfor alarms, decisions and compliance evidence

What changes for your team

  • Heat-rate drift and hot-spot ageing surfaced between outages, not at them
  • Playback reconstructs the twin around any excursion for the report
  • Compliance packs cite the same events operators acted on
Digital Twin · 3D Site Twin · Mundra Supercritical TPP
Digital Twin · 3D Site Twin · Mundra Supercritical TPPDigital Twin · 3D Site Twin · Mundra Supercritical TPP
Live capture: 3D site twin of Mundra Supercritical TPP (2 × 660 MW supercritical units) with equipment status and sensor pins.
Refinery process units

04 · Upstream, midstream and downstream operators

Oil, gas & LNG

Rotating-equipment failures on compressors and pumps; pipeline integrity; flare and tank events.

Modules

Situational Awareness3D Site TwinFleet HealthAction Center

Equipment classes

CompressorPumpSeparatorPipelineSegmentFurnaceHeatExchangerLNGTankVaporizerFlare

Reference twins

  • Ankleshwar Oil Field — GGS-4 · Gujarat5 producers · separator · compressor · flare
  • HVJ Gas Pipeline — Vijaipur CS · Madhya Pradesh2 × 13 MW GT compressors · 36" trunk · 12 MMscmd
  • Jamnagar Refinery — Train 2 · GujaratCDU · VDU · FCC · hydrocracker · 330 kbpd
  • Dahej LNG Terminal · Gujarat2 × 160k m³ tanks · ORV · 17.5 MTPA

Use case · Compressor station health across a 36-inch trunk line

  1. 1GT-driven centrifugal compressors, pipeline pressure/flow segments and city-gate telemetry stream into the twin.
  2. 2ISO 10816 vibration severity and process limits drive health indices; the God's Eye view shows the whole corridor.
  3. 3Recommendations and work orders follow the same dual-control path as the grid — one workflow for every asset class.

Outcome: one operating picture for upstream, midstream and downstream assets with the same audit trail.

Operations — oil, gas & LNG scope
Operations — oil, gas & LNG scopeOperations — oil, gas & LNG scope
Live capture: Operations scoped to oil, gas & LNG — GGS, compressor station, refinery train and LNG terminal on one picture.

Why it pays

1 twinfor upstream, midstream and downstream assets
ISO 10816vibration severity computed live per machine
1 workflowsame dual-control approvals as the grid

What changes for your team

  • Compressor and pump health with process context, not just vibration
  • ESD valves, flare and tank events in the situational picture
  • Every intervention carries its expected and realised value
Digital Twin · 3D Site Twin · Jamnagar Refinery — Train 2
Digital Twin · 3D Site Twin · Jamnagar Refinery — Train 2Digital Twin · 3D Site Twin · Jamnagar Refinery — Train 2
Live capture: 3D site twin of Jamnagar Refinery — Train 2 (CDU · VDU · FCC · hydrocracker · 330 kbpd) with equipment status and sensor pins.
Open-pit mine benches

05 · Open-cast and underground coal / mineral operators

Mining

Haul-fleet and conveyor downtime; ventilation, methane and strata safety telemetry in silos.

Modules

Situational AwarenessAlarmsFleet DispatchWork Orders

Equipment classes

HaulTruckExcavatorCrusherConveyorDewateringPumpContinuousMinerHoistMethaneSensor

Reference twins

  • Gevra Open-Cast Coal Mine · ChhattisgarhDragline · shovels · 240 t trucks · 3.6 km conveyor · 70 MTPA
  • Jharia Underground Mine — Seam XV · JharkhandVentilation · methane/CO · continuous miner · 320 m hoist

Use case · Haul fleet, conveyors and ventilation on one map

  1. 1Haul trucks (mobile), draglines, crushers and conveyor telemetry plus methane, dust and strata sensors for underground seams.
  2. 2Alarm floods are reduced to actionable incidents; dispatch coordinates crews across pit and underground.
  3. 3Safety telemetry is retained with the same hash-chained ledger used for approvals.

Outcome: safety and production telemetry in one twin, with dispatch and work orders attached.

Operations — mining scope
Operations — mining scopeOperations — mining scope
Live capture: Operations scoped to mining — pit, underground seam, haul fleet, conveyors and ventilation on one map.

Why it pays

1 mapfor pit, plant and underground telemetry
fewer, betteralarms — floods reduced to actionable incidents
7 yrhash-chained retention for safety evidence

What changes for your team

  • Haul fleet, crushers and conveyors ranked by production risk
  • Methane, dust and strata sensors alarm into the same incident flow
  • Dispatch and work orders coordinate crews from the twin
Digital Twin · 3D Site Twin · Gevra Open-Cast Coal Mine
Digital Twin · 3D Site Twin · Gevra Open-Cast Coal MineDigital Twin · 3D Site Twin · Gevra Open-Cast Coal Mine
Live capture: 3D site twin of Gevra Open-Cast Coal Mine (Dragline · shovels · 240 t trucks · 3.6 km conveyor · 70 MTPA) with equipment status and sensor pins.

Reference twins

Ten sites, five industries, real plant configurations.

The reference twins ship with the platform so every industry can be evaluated before a single tag is connected. Geography and equipment configuration are real; telemetry is synthesised by the edge simulator with realistic diurnal and fault behaviour.

SiteTypeConfiguration
Khavda Hybrid RE Park — PS-4GujaratHybrid renewable park15 MW wind · 5.5 MWdc PV · 10 MW/20 MWh BESS · 45 MW peaker · 400 kV pooling
Mundra Supercritical TPPGujaratThermal (coal)2 × 660 MW supercritical units
Tehri Hydro Power ComplexUttarakhandHydro + pumped storage4 × 250 MW Francis · 1,000 MW PSP
Bhadla Solar Park — Block 7RajasthanSolar park4 × 3 MWdc bifacial trackers · 33/220 kV pooling
Ankleshwar Oil Field — GGS-4GujaratUpstream onshore5 producers · separator · compressor · flare
HVJ Gas Pipeline — Vijaipur CSMadhya PradeshMidstream gas2 × 13 MW GT compressors · 36" trunk · 12 MMscmd
Jamnagar Refinery — Train 2GujaratDownstream refineryCDU · VDU · FCC · hydrocracker · 330 kbpd
Dahej LNG TerminalGujaratLNG regasification2 × 160k m³ tanks · ORV · 17.5 MTPA
Gevra Open-Cast Coal MineChhattisgarhOpen-cast coalDragline · shovels · 240 t trucks · 3.6 km conveyor · 70 MTPA
Jharia Underground Mine — Seam XVJharkhandUnderground coalVentilation · methane/CO · continuous miner · 320 m hoist
Digital Twin · Alarms
Digital Twin · AlarmsDigital Twin · Alarms
Alarms across the portfolio with severity, hysteresis-gated thresholds and acknowledgement.
Digital Twin · Compliance
Digital Twin · ComplianceDigital Twin · Compliance
Compliance: retention tiers, evidence exports and the hash-chained ledger.

Site names refer to well-known Indian energy facilities used as modelling references. They are not customers of Lansub Technologies and no operational data from these facilities is used. Ask us to model your own site.

See Digital Twin on your own network data.

A 45-minute working session with our grid engineers on a sanitised slice of your topology and telemetry, followed by a scoped 90-day pilot proposal.

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